EPIC For Creation Of Additional Slots Of Gas Lift Manifold For Tie Ins Of New Wells In Dukhan.
Brief Scope:
The Contract is for provision of the engineering, procurement, installation,pre-commissioning & hand over of 74 Nos of Additional 3” Gas Slots along with the associated equipment, instrumentation & other items.
Fabrication of 17 No of Skids Consisting of 74 slots and Dosing pump skid - 9 Nos. and Modification in 8 Nos. of existing skid.
Piping of 1”, 2”, 3”, 8” & Fittings and Manual Valves.
Control Valve, Pressure Transmitter, Temperature Transmitter with thermo well, Flow Transmitter, Orifice plate, Safety Relief Valve.
Corrosion Coupon, Chemical Injection Quill.
Installation of Slots Skids Khatiyah North, Khatiyah Main, Khatiyah South , Fahahil North , Fahahil Main , Fahahil south, Jaleha.
Modification of DCS,ESD & F& G system.
Expansion of Pilot CNG Refueling Station (ECRS) at Small & Medium Industries Zone
Brief Scope consists of following:
Construction of new facility and modification to all the civil, architectural and structural facilities to facilitate the installation of CNG vendor package . Foundation of the equipment skid & packages.
Shade structure for the dispenser area, compressor package, buffer storage and any other vendor supplied items requiring shading.
Road & pavements to suit the layout drawings
Laying of the fuel gas line approximately 400lm long.
Provision of New instrument air compressor package to supply adequate and uninterrupted IA to the CNG Facility
Construction of new substation ( 30m x12m ) containing equipment such as , 11kv Switch gear , Transformers, LV Switch boards, 240V AC UPS, 110V DC UPS,Distribution Boards, Miscellaneous Electrical Equipment ,Provision of Custody metering skid for the natural gas .,Provision of new F&G /ESD system
Electrical, Instrumentation, Telecommunication, Control Systems, Fire & Gas Works.
Procurement, fabrication & installation Structural Steel Installation, Cable Way/Ladders Conduit Installation.
Equipment Panel Installation and testing (33 KV, 11 KV, 415 V Switchboards, transformers, DG, Bus duct etc.).
Instruments installation and Tubing installation .
Cable uncoiling and Installation.
Cable Pulling – Includes Higher size cable.
Cable Termination.
Pre commissioning works (Leak Test, Loop testing, Testing of Equipment's).
Commissioning & Start Up Assistance.
Turnaround shutdown for RFCC, Crude Refinery 2, Utilities & GRTA in 2017 at QP Refinery, Mesaieed.
Brief Scope:
Overhauling of nearly 1200 equipment including exchangers, air coolers, compressors, vessels, columns, reactors, regenerator, boilers, tanks. Incorporation of Plant Change Requests (PCR’s) both mechanical & instrumentation, inspection advice tickets for repairs. Mobilization of specialized vendors for various equipments like pumps, compressors, relay panels. Procurement of material for PCR’s.
Work force involved is about 4500 personnel including sub contractors like scaffolding, insulation, refractory, painting, NDT, heat treatment, etc. Heavy equipment involved like mobile cranes, high pressure Water jetting pumps, heavy vehicles, etc.
Maintenance Support Services PS2/3 Shutdowns 2018
Brief Scope
Shutdown maintenance activities to be performed in PS-2 and PS-3 platforms. In each platform, about 80 static equipment including refurbishment of flares, replacement of vessel nozzles, cement lined piping replacement, servicing and replacement of valves, internal coating of vessels, pipeline debris/blockage and painting jobs around 2000M2.
Total Manpower requirement for one platform is 350. This includes subcontractors, vendors as well. Shutdown duration is 60 days.
EPIC for Additional Water Storage at Jabel Tank Farm, Dukhan.
GC13105400 -EPIC for NGL-3 AGRU 1 & 2 Amine Regenerators and Associated Equipment Revamp Project at Mesaieed.
Scope of Work consists of replacement of Acid gas removal unit which includes Amine Regeneration Columns, MDEA Regeneration Re-boilers, Rich/Lean MDEA Exchangers, Inlet Filters for NGL-3 Train 1 & 2. Complete integration of AGRU equipment are to be done during shutdown period.
GC12107300 – EPIC for Automation Upgrade at FMDS, FSDS, FNDS, FSP and NFIS Facilities at Dukhan.
Scope of Work mainly consists of two parts:
Part A: EPIC for Automation Upgrade at NFIS Facilities.
Replacement of existing DCS with a new FF DCS, existing DCS field Instruments with new FF instruments, existing ESD and F&G systems with TUV Certified SIL-3 redundant systems and shall be integrated to new FF DCS.
Replacement of existing ESD instruments with new SIL-2 Certified Instruments and existing F&G devices with latest HART based F&G devices.
Replacement of existing third party PLC and Microprocessor based systems such as Water Mist System/Turbine Control System/Fuel Gas Water Heater Bath System/Instrument Air Compressor System and Flare Control Panels.
Modification of existing 110V AC UPS feeders to cater new loads.
Part B: EPIC for Automation Upgrade at FMDS, FSDS, FNDS & FSP Facilities.
Construction of New Blast Resistant Control Buildings (3No’s) ergonomically designed having Oval shape along with HVAC systems for each of them.
Construction of New Substations (2No’s), DG buildings (2No’s), Blast Resistant Guard Houses (3No’s) and associated shaded Car Parking’s for the same.
Installation of new Transformers, DG sets, UPS system, LV Switch Boards, Perimeter Lighting, Lightning and earthing protection systems for the above houses.
Replacement of existing DCS with a new FF DCS, existing DCS field Instruments with new FF instruments, existing ESD and F&G systems with TUV Certified SIL-3 redundant systems and shall be integrated to new FF DCS.
Replacement of existing Fire Water Pump (FWP) Control System at FMDS and integration to new FF DCS.
Relocation of existing FWP Control Panel from existing control building to new control building in FSDS & FNDS and integration to new FF DCS.
SCADA system replacement at FMDS, FNDS & FSDS and integration to new FF DCS.
Replacement of Third party Panels such as Flare Control Panels, Tank Vapour Blower systems, Burner Hot Oil Panels, HIPPS, Instrument Air Compressor Panels and Dehydration Relay Panels.
Installation of Building Management Systems, Data Network Systems, VOIP Telephone Systems, Security & Access Control System along with road blockers, boom barriers, ANPRs and turnstile gates for all FMDS, FNDS and FSDS.
Installation of FO Cables (approx. 40kms) in the OFF PLOT areas.
Re-location of PAGA system, CCTV HMI’s, TETRA Radio Base Station and video monitors from old control building to the new building for FMDS, FSDS & FNDS.
GC12107800- EPIC for injection of khuff gas to arab-d cap using north field injection station –phase-1 in dhukan fields.
1646000544 A New Desalter package consisting of below equipment to the existing process trains at Halul.
A) PCIC to add a new desalter package consisting of below equipment to the existing process trains at Halul and tie-in the same to existing facilities to keep the salt content of the crude oil below 25 PTW and BS&W below 1%.
B) PCIC to add a new produced water package consisting of below equipment to the existing produced water system at Halul to keep the oil in water below 40 ppm and tie-in the same to existing facilities 1st stage flash drum Water booster pumps Hydro-cyclone package, Compact flotation unit Residual oil transfer pumps Chemical injection package Deluge valve skid.
C) Modification of existing process control system, Emergency shutdown system and integration.
D) Modification of existing QP water disposal system and existing closed drain system to accommodate the new installations.
GC11109100 - EPIC for integrated oily water / sludge handling system, new drain system, fire protection for crude oil manifold and pipeline replacement at Halul.
The Project scope of work is to Replacement of produced water line, MOL pipeline, Sludge mitigation and treatment by mixers, oily water drains on the Halul island to be connected to Drain vessels and pumping out, fire protection for the crude oil manifolds and Spill and foam containment in tank farm by providing concrete kerb walls.
RFQ-319135 - Supply of instrument manpower on long term hire basis and on call-off basis
Supply of instrument manpower on long term hire basis and on call-off basis - frame contract for 3 years + 2 years extension option.
GC12105200 – EPIC of Upgradation of AC UPS Units in NGL3 at Mesaieed.
Scope of Work mainly consists of:
Construction of 3 Nos. new buildings with Package Air Handling Units.
Up-gradation of AC and DC UPS units and F&G systems.
DCS and RTPIMS modifications.
CA-2183 - Provision of integrated construction services
This contract covers fabrication, inspection, painting, delivery, load out and sea fastening of piping, structural works and other miscellaneous items onshore.
Offshore provision of equipment and manpower for Mechanical Construction, hook-up, E&I personnel for cabling, testing, loop checking etc., on the clients vessels and platforms..
We have also deputed our Engineers and Draughtsman to the clients office to carryout planning, prepare job cards etc. as well as supplying material controllers and warehouse personnel to the clients stores and warehouses.
CONTRACT NO. 112400572 - 5 years contract for supply of skilled manpower
5 years contract for supply of skilled manpower (mechanical planners, welders, rotating technicians and helpers).
EPIC for Replacement of Flare Tip at NFA (PS4)
EPIC for Replacement of all the existing HP /LP/ atmospheric flare tips assembly, including the pilot gas tubes and nozzles, with new assembly constructed from type 310 stainless steel. Replacement of the existing Ignition Panel with a flame proof (suitable for Zone 1) and IP 66 certified high energy spark ignition panel and replacement of the existing 4 lines from Flare Tip igniter up to the nozzles of HP/LP/Atmospheric flare tip assembly. The lines are Purge Gas line (1”), Smoke suppression line (3”), Pilot Gas line (1½”) and Igniter Gas line (1½”).
Qatar Gas Operating Company Ltd (PS4)
The project scope involves the Procurement, Fabrication, Installation and Construction of 8 nos Elevators inside QG2 trains 4 and 5. The Elevators being free issued by Qatar Gas, all requirements to facilitate the elevator installation are under DOPET scope.The various works involved in the project are:
GC11105900 - Shutdown maintenance works for NGL-1, NGL-2 & NGL-4 plants.
3 phase shutdown maintenance works for NGL-1, NGL-2 & NGL-4 plants, gas operations, Mesaieed.
GC11109900 - EPIC for creation of additional slots manifolds at FMDS & KMDS in Dukhan.
EPIC for creation of additional slots manifolds at Fahahil main degassing station (FMDS) and Khatiyah main degassing station (KMDS) in Dukhan.
GC 11109900 Var.1 - EPIC for pilot CNG plant
The Project scope of work is to install CNG Filling Station in New Industrial Area consisting of CNG package skid, Containerized Control/Switchgear Room, CNG Dispenser, Area Lighting, Ti-ins with WOQOD for CNG , Tie-ins with KAHRAMAA for water and Electricity etc.
GC10108100 - EPIC for replacement of instrument air compressor at PS-2 & PS-3
Design and Detailed Engineering, Procurement, Installation, Construction, Pre-commissioning, Commissioning and Testing works related to:
CA-1906 - Provision of integrated construction services
This contract was awarded on 1st January 2009 as a continuation of the previous contract after re-bidding. Contract covered material procurement if required, fabrication, inspection, painting, delivery, load out and sea fastening of piping as well as structural works and other miscellaneous items at onshore.
At offshore provided manpower for Mechanical Construction, Hook-up, E&I personnel for cabling, testing, loop checking etc., up to Superintendent level.
We have deputed our Engineers and Draughtsman to the clients office to carryout planning, prepare job cards etc. as well as Material Controllers, Warehouse Personnel to the clients various stores and warehouses.
GC10108600 - EPIC for 8" NGL line topside and riser modification at PS-2 & PS-3
EPIC for 8" NGL line topside and riser modification at PS-2 & PS-3
ITT-DC-ONS-266 - Dolphin tie-in to the common sulphur project(CSP).
Major Scope Consist of Followings.
CN-057-10-EN - EPIC of flexible intermediate wax tank (MOC-415) at Ras Laffan
Review and verify FEED documents, Process deliverables, Civil/ structural deliverables, Mechanical/ Piping/ Tanks deliverables, Electrical deliverables, Instrumentation/ DCS, configuration deliverables, Loss prevention (F&G detection/ suppression) deliverables, Demolition works deliverables.
Ware house spare pump – 01 Nos (Pompe Gabbioneta), Piping materials, Control Valve- 03 Nos, Shut down valve – 01no, Pressure Relief valve – 01 no, Vacuum Relief valve – 01 no, Loss prevention items, Instrumentation cables, Power cables for lighting.
Extension of dike wall, Tank foundation, Demolition of existing Road, Construction of new asphalt road.
Construction of Tank, Diameter = 25 meter and height = 15 meter, Piping prefabrication = 6,280 Inch Dia Approx, Site welding = 2,690 Inch Dia Approximately.
Installation of field instruments, DCS/ SIS configuration works (Invensys), Cabling.
Relocation of flood lighting, New street lighting, Cabling for street lighting.
Installation of fire detectors on the tank, Relocation of fire hydrants, hose reels, Installation of new 3 fire monitors, Installation of new 4” deluge valve skid.
GT07101900 - EPIC for crude oil import export facilities upgrade and beach landing valves at Halul
Design and detailed engineering, procurement, installation, construction, pre-commissioning, commissioning and testing works related to crude oil import export facilities upgrade and beach landing valves at Halul.
Major Scope Related to:
Main Crude oil Import Export Pumps(4 Nos.) from Flow serve or Clyde Pumps (3.8 MW Motors).
MOVs -49 Nos from 16” to 48” x 150# for Various Manifolds.
Remote Operated Beach landing valves (ROVs).
Cooling Water System along with individual PLC or with Controller.
Suction Strainers 36” for Pump. 2.6 Auto Circulation Valves (ARC), Overhead Crane.
EVSD System, Drive management System (DMS).
11KV Switch boards and Distribution Transformers.
LV Switch Boards.
F&G Equipments or Instruments.
Control valves.
Process instruments.
GT09106100 - EPIC for 16ӯ JET A1 pipeline from BSV3 to NDIA
Design and Detailed Engineering, Procurement, Installation, Construction, Pre-commissioning, Commissioning and Testing works related to:
Verify FEED documents to this EPIC scope of work and prepare FEED verification report.
PROCUREMENT(Major)
Pig Receiver.
Control Valve, ESD Valve & MOV.
Custody Transfer Metering System.
LV Switch board.
Fiber Optic cable.
Cathodic Protection –Cable anodes & Transformer Rectifier Units
110 V UPS.
Pre-filter and Filter Coalescer
CONSTRUCTION (Major)
PIPELINE
Laying of 16.8 km of the pipeline for BSV-3 TO NDIA Through corridor.
Stringing and bending work.
Welding and carrying out tie in joints.
Hydro testing, drying & Nitrogen purging of the pipeline.
Carrying out base line survey for the pipeline.
PIPING
Fabrication & installation of the station piping including valves & MOV.
Installation of Sump Tank, Filter Coalscers, Pig Receiver & Metering Skid at NDIA.
CIVIL
Preparation of ROW along the pipeline.
Carrying out trenching work for laying of pipeline(16.8km).
Construction of SER building at NDIA.
Carrying out Micro tunneling or HDD (1 No).
INSTRUMENTATION
DCS modification at Refinery.
Provision of new RTU at BSV-3.
Provision of New dedicated standalone Fire safe controller at SER for the ESD and F&G Systems.
Provision of Custody Transfer metering system (By EMERSON or approved equal) at NDIA.
Provision of Leak Detection system
PR-ECOMMISSIONING AND COMMISSIONING WORKS
Pre-commissioning & Commissioning
EN-1218 - EPIC of LPG hydrogenation facility at ORYX-GTL plant at RasLaffan
Engineering, Procurement, Delivery, Fabrication, Testing, Installation, Pre-Commissioning and Commissioning of LPG Hydrogenator Facility at Ras Laffan consisting of following major items:
LPG Hydrogenator (Reactor),
Column (Separator),
Feed Pumps,
LPG Recycle Pumps,
Reflux Pumps,
Hydrogenated LPG Product Pumps,
Recycle Gas Compressor,
Electrical Heater,
LPG Recycle Cooler,
Stripper Condenser,
Stripper Reboiler,
LPG Product Cooler,
Condensate Pot,
Pipes, Fittings, Valves, Flanges, Studs, Bolts, Nuts, gaskets, clamps, anchors, sleeves, packers etc,
Painting and Insulation,
Electrical Items,
Instrumentation and Control Items,
Fire & Gas Items,
Provision of First Load of Catalyst, All Civil and Structural Works,
Fire Proofing Works.
GC09110600 - EPIC of new lifeboats & replacement of existing lifeboats at PS-2/3 & NFA (PS-4)
Endorse FEED package and Detailed Design.
Procurement
Heat Shield Panels –PS3 (140 sq m), BA Cascade System-4 nos. PS3 Life Jacket Cabinet.
Structural steel for Deck extension and modification – 87 Tons.
Platform works cover structural deck extension, provision of new BA cascade system and safety equipment, associated electrical & instrumentation works DCS modifications vendor – Yokogawa; ESD & FGS - Invensys
Lifeboat Works.
PS-2Q – Installation of 45 man Lifeboat (relocated from PS-3Q).
PS-2E – Demolition of existing 36 man Lifeboat and replace with 45 man Lifeboat (relocated from PS-3Q).
PS-3Q (East) – Installation of new 60 man Lifeboat.
PS-3Q (North & West) – Removal of 3 existing 45 man Lifeboats and replace with 3 new 60 man Lifeboats.
PS-3F – Demolition of existing 36 man Lifeboat and replace with 45 man Lifeboat (relocated from PS-3Q).
PS-3E – Demolish existing 36 man Lifeboat.
NFA – Install 50 man Lifeboats (5 Nos.).
Carry out Performance Test / Site Acceptance Test (SAT).
GC09105100 - Maintenance support services for NFA major shutdown in 2009
Maintenance support services for NFA major shutdown in 2009
